We Always Try to Give Best Services To Our Customers.
Quality Assurance
Quality centric approach and our belief in complete customer satisfaction have attained us a respected position in this business. We provide these tools with the commitment of impeccable quality and high efficiency during usage. These are easily operational and free from excess maintenance.
Our Mission Statement:
Exceeding customer expectations in quality, performance and service!
Testing Facility
As an industry leader, we have comprehensive international standard production facilities geared to our quest for qualitative excellence as well as quantitative growth. In our core foundry business, we are equipped to offer a full range of services ranging from in-house product development to molding, in-house machining, as well as the facilities to provide the most stringent product testing.
Metal Testing facilities -
The foundry has following metal testing facility to check, control and certify:
Spectrometer - Metalab Emission Analyzer
Brinall Hardness Tester
Rockwell Hardness Tester
Chemical Composition and Temperature
Digital Carbon Equivalent Meter - Find out Carbon ,Silicon & CE
Portable Pyrometers for temperature measuring.
Microstructure
Metallurgical Microscope with Image Analyser.
Sand Testing facilities -
Mould Hardness Tester
Rapid Moisture Tester
Sieve Analysis
Permeability Tester
GCS & GSS Tester
Compability Scale
Production Facility
Melting
AAPL uses Medium Frequency Induction melting furnaces for optimal metal availability and power efficiency. The Company has installed multiple Inductotherm DUAL TRAK-R plus furnaces which utilizes the latest technology in its power & control system to apply melting power to one furnace and holding power to another furnace, simultaneously to ensure close to 100% utilization during the melting process.
Inductotherm Make 350 Kw/300 kg Crucible – 1 No
Inductotherm Make 450 Kw/500 kg Crucible – 1 No
Moulding
Any high-quality casting begins with a high-quality mould. This concept is clearly embodied in our investments in technology for producing moulds which result in castings with exceptional dimensional accuracy & superior surface finish.
HIGH PRESSURE MOLDING MACHINE
High Pressure Moulding machine - Mould Size 620 x 570 x 150 mm
MOULDING MACHINE (Deepak) -1
MOULDING MACHINE (Disha) - 2
ARPA: 300 line with pallet and track lines.
Sand Plant
Mechanized ARPA Lines From Rhino With Semi Automated Sand Plants with intensive sand mixture.
Compressors
1 ELGI AIR SCREW COMPRESSOR : 1
2 ELGI AIR SCREW COMPRESSOR : 2
Knock Out Machine
Semi Automated mould handling system with auto punch-out (knockout) system
Cranes
1 1 Tone
2 3 Tone
Shot Blast Machine
1 Shot Blasting machine - Belt Type
2 Shot Blasting machine - Hanger Type
Grinder Machines
Special Purpose Grinding Machine
Machine Shop Facility
We have machine shops as per customer requirements. this is with a family set-up concept of Special Purpose machines for dedicated parts with quality standards by practicing Poke-Yoke & Kaizen tools. machine shop consists of upgraded machines and modern amenities like HMC, CNC turning, VMC and state of art inspection facility.
All tooling and fixtures are designed and manufactured in house using CAM Works.
Vertical CNC Turning Machine
Horizontal CNC Turning Centres
Special Purpose Machines
Vertical Machining Center ( VMC)
Lathes
Drilling Machines Milling
Balancing Machine
Pattern Shop Facility
All patterns are developed in house using on VMC, employing latest CAM works techniques.
Design
We have a Design Pattern which shapes the castings. It is the first step to providing solutions. Normally we receive drawings and sketches showing the sectional dimensions. Designers create drawings of components then our product development team makes aluminium patterns, master pattern and continue with other dimensional inspections. It is one of our major activities.
DRAWING/ Models
Designers use Cam Works to make various drawings required for pattern making, machining, finishing and inspection.
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